As a Manufacturer, you have challenges to retain skilled workers. Training of production staff requires time and expenses and the labour cost is increasing in most countries around the world.

The human cognitive limitations can be a critical factor in the processing of data. This can lead to economic & quality losses, safety risks and operational inefficiency of the production process. On the other hand, you see that the number of connected devices, volumes of data and the complexity of the automation in the production process is growing every day.

Your production staff needs to process a larger amount of data in a shorter timeline.

At this moment 100% decision-making without human intervention is for most of the manufacturers still a concept. It is important to support and facilitate your production staff and present the data as small chunks of real-time information and in the right context. The parts of the process where the safety risk is high and the ‘processing speed’ of human can have a negative impact on the environment and operational efficiency it is highly recommended to let automation take control.

Process Monitoring & Control is able to Collect the data from the production line, to Visualize the real-time information from factory floor till management board and to Control the process automatically or manual. You will be able to Analyse the relevant data and to accelerate in decision-making based on facts & figures to Improve your efficiency. The solution Factory Monitoring & Control is also known as Supervisory Control & Data Acquisition SCADA or (Hybrid) Distributed Control System (DCS).

The solution of Process Monitoring & Control provides:

• Collection and central storage of production data
• Processing and monitoring of real-time information
• Remote and centralized control of the production process
• Open interface with third party systems & Enterprise Level
• Open interface with different communication network protocols
• Reports, Dashboard & Analysing tools

Benefits

• Platform is Scalable, Standardized and Flexible
• Increase operational efficiency
• Decrease economic losses and safety risk
• Decrease the human resources

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For more information about our solution Process Monitoring & Control, you can contact us here!

As a Manufacturer, you want to keep overhead costs low and maintain high production efficiency to maximize operating performance & overall profitability. Plus, having the difficulties to retain skilled workers, and training new workers requires long duration, our CoBot solution is the right automation solution for your business.

Collaborative robots or CoBots are designed to work near or hand-in-hand with humans without the need of safety cage/barrier which has very high flexibility and scalability with the high degree of freedom design. They are required to comply with ISO 13849-1 (Safety of Machinery).

Suitable for assisting human in task and operate in areas with low proximity to operators.

Benefits

• 7 Degree of Freedom
• Flexible and scalable
• Easy to program (Learning-by-doing method)
• Safe to operate alongside human
• Large effective work area with small footprints

CoBot solution can help you optimize production process and tasks:

1. 1. Material handling
      • Loading & Unloading
      • Machine Tending
      • Packaging
      • Part Transfer
      • Picking & Palletizing
      • Test & Inspection Handling
   2. Processing
      • Assembly
      • Cutting & Routing
      • Deburring, Grinding, Sanding & Polishing
      • Dispensing
      • Drilling & Screw Tightening
      • Press & Forming
      • Sealing & Soldering
      • Spray & Painting

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For more information about our solution Collaborative Robotics, you can contact us here!

As a Manufacturer, it is crucial to prevent or even predict any downtime of your production. Alarm management standards state that a person should receive a maximum of one alarm per minute and an average of 300 alarms per console per day in order to effectively monitor the state of the factory. In most factories the amount of daily alarms is higher.

Maintenance Manager is the tool for maintenance and production to provide real-time information in context about the status & condition of the manufacturing units. The alarms & status dashboard will provide overview and will help the decision-making process. Beside that the Maintenance Manager will provide information to plan and execute proactive maintenance to reduce alarms and downtime.

Maintenance Manager is one of our solutions and provides:

• Collect : Extract & store the relevant maintenance data
• Visualize : Real-time alarms with prioritising and reason
• Analyse : Provides tools & dashboards to learn
• Improve : Prevent direct downtime and predict maintenance based on facts & figures

Benefits

• Monitoring on factory level reduces labour time (reduce walk-around-the-factory)
• Real-time centralized monitoring makes it possible to act in present and reduce downtime
• Central collection of maintenance data facilitates preventive and predictive maintenance
• Prioritising and alarm definitions will help maintenance with decision-making

As a Manufacturer, you can see that the competition is growing every day. You need to secure your position by improving the operational efficiency, shorten the time-to-market and optimize the cost.

Before you know HOW to improve you need to understand:

• WHAT are the Production Losses?
• WHAT are the causes of Production Losses in manufacturing?

The Production Performance Manager will provide real-time production performance monitoring based on OEE & ANDON principles. The day-to-day production performance will help your company improve continuously. You gather and present information quick and easy. With this real-time information, your organization will benefit and is able to improve 360 degrees.

Production Performance Manager is one of our solutions and provides:

Collect    : Extract & store the relevant production data
Visualize : Real-time shop floor information for direct troubleshooting
Analyse  : Provides tools & report dashboards for direct insight
Improve : Production, maintenance & quality can act based on facts & figures

Benefits

• Reduce the Production Losses
• Makes production process transparent
• Improve your productivity
• Collect automatically reliable real-time production information

Success Stories
For more information about our solutions references, you may click on the below.
Wireless Monitoring for Production Machine Status
Production Performance | OEE
Production Data Acquisition Using Wireless Tower Signal
Production Monitoring System Using SCADA Platform

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For more information about our solution Production Performance Manager (Collaborative) Robotics, you can contact us here!

As a Manufacturer, your production lines or machines are one of your most valuable assets. Each machine in your production line needs to have a high performance, should be flexible to use and easy to control. The machines or production lines needs to be reliable, available, maintainable and most important safe for your workers.

The solution Machine Automation & Control will help you to upgrade outdated production lines in the factory or develop new equipment and machines for the Original Equipment Manufacturers. The latest software-based technology and IIoT devices will be provided to achieve this goal.

With the solution Machine Automation & Control , your assets will be IIoT-Ready and able to provide data that will support maintenance, quality and production. Besides that, your assets will be Smart Factory-Ready for future centralized Factory Monitoring & Control supported by platforms like Supervisory Control & Data Acquisition (SCADA) or (Manufacturing Execution System (MES/MOMS).

Production Automation & Control is one of our solutions and provides:

• Upgrade outdated production lines or machines to Smart Factory- or IIoT-Ready
• Develop and implement Automation & Control for new machines
• Maintenance, Repair and Overhaul (MRO) of outdated production lines or machines

Benefits

• Extend Life Cycle of assets
• Upgrade assets to Smart Factory- or IIoT-Ready concept
• Improve Reliability, Availability, Maintainability, and Safety of assets

Success Stories
For more information about our solutions references, you may click on the below.
Upgrade Control Automation System of Performing Machines
Conversion and Upgrade Control Automation System
Laser Marker Auto Load Program

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For more information about our solution Machine Automation & Control, you can contact us here!

As a Manfacturer, you are striving to:

1. Reduce defect being produced; to keep the production cost low.
2. Ensure products’ 3F (Form, Fit & Function) are of best quality before deliver to customers.

Thus, early detection of defect is crucial to allow you to carry out corrective action immediately.

Machine Vision
Machine Vision encompasses a combination of hardware and software with application of image-processing algorithms and approaches to execute operational functions resembling human vision.

In contrast to human vision, machine vision offers greater speed, accuracy and repeatability. With the right camera resolution and optics, a machine vision can easily inspect object details too small to be seen by human eye.

Machine Vision solutions help you to optimize your production for the following key-applications:

• Identification
• Inspection
• Guidance
• Gauging

Benefits

• Provides higher quality inspection with great repeatability
• Improve productivity with high efficiency
• High flexibility: Minimal downtime for production change
• Provide computed data feedback for recording and tracing
• Can be integrated to robots/machines OR use as standalone unit
• Require small mount space

Success stories
For more information about our solutions references you can click on the below.
Inspection System for Filter Positioning
Automated Vision Inspection for Automotive QA
Traceability System With Data Logging
RFID and Vision Camera for Traceability System
Deep Learning-based Approach to OCR 

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For more information about our solutions with Quality Management, you can contact us here!

As a Manufacturer, you know that machines’ minimal cycle-time and produce high quality are vital aspect to meet high volume productions with zero defect. With special designed mechanical structure and computerized controls, robots are able to improve your productions’ quality and quantity. Industrial robots have advantages in the following 4 areas:

• Accuracy & precision
• Efficiency & speed
• Ability to work in environment unsafe for human
• Free from human limitations

Our Industrial robots ranging from Articulated (6-axis), SCARA (4-axis) and Cartesian (3-axis) robot with the various reach length, payload and with repeatability as low as ±0.005mm, we have the solution to help improve your production quality and quantity.

Industrial robots are usually coupled with the following options for specific applications:

• Force sensor – For control, detection and logging on force-sensitive applications
• 2D Vision systems – For guidance to robot without using mechanical locating tools/jigs
• 3D Vision – Capable of bin picking (picking up workpieces loaded in bulk) without the need to register difficult workpiece shapes
• Electric hand/gripper – Higher flexibility and accuracy on gripping of workpiece

Suitable for automation of process to replace human in production tasks especially for 3D: Dirty, Dangerous and Difficult/Dull) activities. Also known as 3K jobs in Japanese – Kitanai 汚い, Kitsui きつい and Kiken 危険.

Benefits

• High speed operation
• High precision and accuracy
• Able to lift heavy payloads
• Large effective work area with small footprints

Success stories
For more information about our solutions references you can click on the below.
Precision Pick & Place Unit for Circuit Board Assembly
Mobile Phone POL Sticking Project
WFA Project
Auto Assembly of Smoke Detector

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For more information about our solutions with Industrial Robotics, you can contact us here!

As a Manufacturer, you know your customer’s trust and satisfaction in your product is the most important element. If you discover quality or other issues in the supply chain, you want to be able to recall your product before it will lead to reputational damage or more.

Track & Trace Manager allows you to identify and visualize how components in the production are linked, located and their status. For example, location of a specific WIP/lot, date/time of material change at machine, part numbers produced using specified material or machine, etc.

Track & Trace Manager is one of our solutions that helps to:

• Collect: Extract & store of quality data (Barcode, QR codes, RFID, Sensors, etc.)
• Visualize: Real-time monitoring & search listing
• Analyze: Identify components/parts details
• Improve: Condition and controls for tracking

Benefits

• Real-time and digitized tracing
• Lower cost on long-term compared to paper-record method
• Save time: Immediate result from real-time search
• Mistake proof: As compared to hand-written and manual key-in data
• Accessible from any PC with authority login controls

Success Stories
For more information about our solutions references, you can click on the below.
Track & Trace with MES Platform

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For more information about our solutions with Quality Management, you can contact us here!

As a Manufacturer, you always look for a way to optimize. Big consumers of direct production cost are your Machines, Materials and Man-hours.

But what about Energy? Nowadays manufacturers strive to improve the energy efficiency, before you know HOW to optimize your energy consumption you need to identify:

• WHAT is the efficiency of the Energy Consumption?

Energy & Facilities Manager is the tool for real-time energy performance monitoring. You will be able to manage the consumption, identify & explain the energy use and waste. With this information, you can develop the performance targets for energy management programs.

Energy & Facilities Manager is one of our solutions and provides:

• Collect : Store energy data
• Visualize : Real-time monitoring & control
• Analyse : Statistical analysis tools & report dashboards for direct insight
• Improve : Reduce the energy consumption

Benefits

• Reduce energy waste
• Control Maximum Demand Usage
• Optimize production cost

Success Stories
For more information about our solutions references you can click:
Facility Monitoring for Watch Manufacturer
Energy and Condition Monitoring for Undercarriage Manufacturer

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For more information about our solution Energy & Facilities Management, you can contact us here!