Problem Statement

– Machine Performance cannot be determined real time, required manual recording.
– Dedicated machine which not allow for direct data pulling.
– Clean room environment which not allow messy hard wire at production floor.

Solutions

– FAS provide Patlite wireless transmission tower light to be installed at machines.

Results

– Machine status can be transmitted wirelessly to the server for visualization and recording.
– Machine real-time status can be monitor and immediate action can be taken.
– No messy wire required and save a lot for hardware cost.

Problem Statement

– Cannot avoid human mistake on the wrong marking on finish goods.

– The whole batch of the product has to scrap and impact huge loss.

– All the laser marker is running independently with human manual input.

Solutions

– FAS provide software to link customer server and production laser marker.

– The marking information will directly send from server and download to laser marker via FAS software.

Results

– No human is required for the marking info change, hence can avoid human error.

– Reduce production waste and subsequently increase production performance.

Problem Statement

– A lot of paperworks required to write the process parameter and quality result.
– No real-time information from production.
– Machine too old and PLC already Obsolete, cannot have communication protocol for digitalization.

Solutions

– Upgrade existing PLC to Mitsubishi latest PLC.
– Using Mitsubishi SCADA for data consolidation and Visualization.
– Change all the analogue sensor to a digital sensor for digitalization of process parameter.
– Real-time production performance can be determined.

Results

– Reduce manpower for all the manual recording and auto- generation of production report.
– Increase productivity and OEE.
– Production planning on system and transparency to everyone.
– Improve on the breakdown and reduce waste of material.